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There
are three main factors which decide how well brakes will perform.
1)
The pressure applied to the brakes - unless the car is under 2 years
old the chances are that the braking efficiency has deteriorated to
some degree. Most brake fluids are hygroscopic (absorb water) and systems
should be recharged with fresh fluid at least every 2 years. Always
use a good quality brandname fluid (DOT4 or 5.1) or, if you are racing,
the special high temperature fluids available. The standard rubber hoses
do deteriorate over time so a set of braided steel hoses are always
a good investment because they prevent pipe expansion and eliminate
spongy pedal syndrome. Lastly, the wheel cylinders or caliper pistons
should be operating efficiently. The piston should move freely within
the bore and there should be no visible wear. Piston seizure is quite
common and can sometimes go unnoticed, especially on rear discs.
2)
The ability to dissipate heat - even with a super efficient hydraulic
system, if the pad's maximum working temperature is exceeded, the car
will give up stopping no matter how hard the pedal is pressed. High
performance pads will provide braking at higher temperatures, typically
450 deg.C for road spec., and these items should be high on your shopping
list. Ventilated front discs (also known as rotors) are a standard fitment
on most modern cars, but replacing these with grooved or cross-drilled
items will aid braking efficiency for two reasons. Firstly, pad dust
and road dirt are removed more effectively by the action of the grooves
or holes sweeping across the pad surface and secondly, they will reduce
the build up of hot gases forming between the pad and disc surfaces
(NB. This condition increases as pad sizes get larger). One last but
perhaps pretty obvious point, hot brakes require air flow to dissipate
heat, (unless you have some very special water cooled calipers as fitted
to some racing formulas, etc.). So any improvement to the air flow around
the brakes will pay dividends e.g. cool air ducting.
3)
The brake surface area - to improve braking effectiveness by a considerable
factor the disc size and pad area has to be increased. Unfortunately
this is not just a case of fitting a pair of larger discs and a bigger
set of pads. Bigger pads need bigger calipers and larger discs invariably
require larger inside wheel sizes! Most modern car braking systems use
a single piston floating or sliding caliper arrangement which is economic
to produce but not 100% effective. Two pot fixed calipers are an improvement
but, with only one piston each side, the pad size is very restricted.
4 and 6 pot calipers allow for much larger pad areas to be employed
with greater control over pad distortion (a major problem with the floating
caliper system).
Finally,
a few answers to some popular questions we are asked about brakes:
Q:
'Are grooved and cross-drilled rotors noisier than plain discs?'
A: Yes and no! There is more than one factor to consider here - the
number of grooves or holes, the pad material and the type and size of
the disc.
Generally speaking they will be a bit noisier, however, a few manufacturers
claim that for some applications they are quieter.
Q:
'I have just fitted a new set of pads - how do you advise bedding them
in?'
A: Again, not a simple straightforward answer. For many motorists bedding
in is the process of knocking off any high spots on the pad faces until
full contact is made with the disc. But with high performance pads,
the correct stabilisation of the friction material can be paramount
in their ultimate performance. Some pads are supplied pre-stabilised
but many others will require this process to be carried out on the car.
This usually involves bringing the pads up to their operating temperature
and allowing them to cool naturally but may involve more complex procedures
for race applications.
Q:
'Most upgrades concentrate on the front end, but what about the rear?'
A: Some rear disc conversions are available and high performance pads
are available for most cars. However, for normal road use, the rear
brakes on rear wheel drive cars supply only 25% of the total braking
effort and on front wheel drive cars it is only 10%.
Q:
I have been told that high performance pads will wear my discs out?
A: To improve the high temperature efficiency of brake pads the organic
material commonly used has a metallic content added to it. These metallic
particles will be slightly more abrasive but the major factor in disc
and pad wear will be how hard and how often the brakes are applied.
And
REMEMBER:
DO check your discs at regular intervals if you do a lot of heavy braking.
Persistent thermal stress will eventually create fatigue cracks.
ALWAYS replace pads and discs on BOTH sides.
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